Tuesday 14 May 2013

Sprat & Winkle AC4 Couplers, My Sn42 / Sn3½ Coupler Standard

Part of preparing the second hand ALY wagons for my layout is the installation of the suitable couplers.

For most modelling QR in Sn42 / Sn3½, the classic hook and 3-link couplers appear to be the most popular followed closely with the Kadee HO couplers being a close second.

Non-delay couplers, Sprat & Winkle AC4/1
I started modelling S scale with  hook and 3-link couplers as they looked brilliant and are prototypically correct, but they were very fiddly to use with a shunting layout and I had a lot of buffer lock issues, even with the large 900 mm radius Peco points. So after some experimenting, I decided to do things differently and go with the Sprat & Winkle couplers. These couplers may not be to everyone's liking, but they work well for my needs.
Example of medium length wagons, being pushed through a "S" curve, showing how the Sprat & Winkle coupler prevents buffer lock issues.


Sprat & Winkle couplers come in delay and non-delay uncoupling options. I prefer the non-delay version for wagons and the delay version on the locomotives.
Non-delay version of coupler on a wagon, Sprat & Winkle AC4/1

Delay version of coupler on a locomotive, Sprat & Winkle AC4/3

I have set up the Sprat & Winkle coupler on one end of each item of rolling stock. This has the disadvantage of making the rolling stock direction, but as my layout has no locomotive turning capability, this is not a problem for me and I keep the classic QR hook on the other end for compatibility with wagons that only have the  traditional hook and 3-link couplers installed.
Traditional hook installed on one end for compatibility with traditional 3-link couplers.

Once painted black the Sprat & Winkle hook and wire is not as obvious and blend into the wagon.

Uncoupling of the  Sprat & Winkle coupler is with a simple magnet mounted in the centre of the track, under the sleepers. The magnet pulls down the soft iron links and opens the coupler. The couplers do not appear to be affected by Kadee uncoupling magnets.
Coupler over a uncoupling magnet. I use Jaycar  LM1614, 20 x 15 x 5 mm heavy duty magnets with 6 magnets in each packet.
My installation method, a short description:
  1. I use a Jig 12.6 mm high to mark the correct centre height of 12.7 mm on the buffers of both ends.
    I use a fine tipped pen to mark height on buffers to show drilling height of 12.7 mm above the rails.
  2. Drill a 0.5 mm hole in the ends of buffers
  3. Bend some 0.5 mm wire to fit between the buffers
    Tip: Use a spare bit of wire in second hole to assist getting the correct spot to bend the wire.


  4. The wire should fit, without pushing the buffers out of alignment
  5. The buffers that I use are out of soft white metal, so I like to press the wire into the buffer so it sits flush with the buffer head
    Pressing wire into white metal buffer. For plastic buffers, I use a sharp  blade to  cut a "V" in the buffer end for the wire to sit in.

    Making the wire flush with the buffers will allow closer coupling and looks better. 
  6. Once you are happy with the wire between the buffers, use some CA super glue to keep it in place, only a fraction is needed (A sharp tooth pick is useful for applying the glue)
  7. Add a wire to the other end between the buffers
  8. Build up a pad for the coupler to be mounted on 12 mm wide. I like the pad to be about 0.5 mm lower than the coupler wire.
  9. To make life easier, I have made a Jig for the Sprat & Winkle coupler hook, so they are can all be installed a the correct distance from the coupling wire
    1.5 mm spacer

    Jig in place ready to drill 0.5 mm holes 
  10. Drill the 0.5 mm holes for the Sprat & Winkle hook
    After the first hole is drilled, I place a length of wire in the hole to help keep the Jig in place for drilling the second hole.
  11. With about 40 mm of 0.5 mm brass wire, bend it to make the pivot for the Sprat & Winkle hook

  12. Prepare the Sprat & Winkle hook, as per the instruction at http://www.modelsignals.com/couplings_frame.htm . At this stage it is easier to add the soft iron wire loops for the magnetic uncoupling
    For now, I use two soft iron wire loops for uncoupling. 
  13. Install the Sprat & Winkle hook. I like to have the hook set up with a slightly up angle.
    No need to off-set the hook as described in the Sprat & Winkle instructions.  At rest the bottom of the soft iron wire loops sit about 1 mm  above the rail tops.
    Coupler mounted lower than buffer wire, this allows for better up and  down movement of the hook over  uneven track work .
    Completed couplers. Wagon in now ready to have some under body details installed and a patch up coat of paint.

  14. You should now be ready to test the wagon.

Happy modelling!

Sunday 12 May 2013

Easy way to align axles of 4 wheel wagons

I have recently received some second hand items of rolling stock. Among the items were two ALY 4 wheel louvered  vans. I love these vans and they were on most freight trains in the 1970's and early 80's, so I was eager to get these two wagons running.

The wheels that were installed were on the ALY's were 9.5 mm in diameter, way too small and made the wagon sit too low on the rails. So I have removed the old wheels and axle boxes in preparation to install correct scale wheels,13 mm wheels from North Yard..

My old method of setting up the wheels was using a small ruler as an alignment device. This was very fiddly and error prone.

This time I remember the wise words of my friend, Reg, "Use a jig Phil". So I set out to find a way to devise a jig that would keep the axles in alignment. It turned out to be a very simple task using some 1 mm thick Styrene sheet and two alligator clips, with the plastic covers removed.

Preparation Work:
  1. Measure the back to back spacing of the wheel set, this was 14.4 mm on the Romford, Hornby and North Yard wheels
  2. Cut strip of Styrene sheet, a fraction wider than the back to back spacing of the wheel set
  3. On a flat surface sand the Styrene sheet down to be the exact fit to the back to back spacing of the wheel set
  4. Test the fit, it should be a firm fit. Do not force fit anything or you may push the wheel set out of gauge
  5. Trim the length down to be the wheel base of the wagon + approximately 25 mm.
        

Use:
  1. Glue the both axle boxes on one side in place, at correct spacing for your model
  2. Place the jig on the wheels, as in the photo.
  3. Adjust  the wheels into the correct position into the axle boxes on the model.
  4. Place the opposite axle box into position and check the clearance for the wheels and if any shims need to be placed under the axle boxes to stop diagonal see-saw effect
  5. Glue the axle boxes into place
  6. Once the glue is dry, gently remove the jig and check the alignment. The axle should be parallel.
  7. Last check, make sure all 4 wheels sit on a flat surface, if not remove the highest axle box, install the jig again and re-glue the axle box with it shimmed to the correct height.


The model should have no trouble running down the track and running through points.
I have found this method to be simpler, less error prone and has halved the time that I need to set up the wheels on the 4 wheel wagons and has given me far a better result.

I hope this method is of help.




Thursday 9 May 2013

Welcome

Welcome to my Blog on modelling the 3'6" / 42" gauge Queensland Railways in S scale, known as Sn3½ or Sn42.

Sn3½ or Sn42 is 1:64 scale models running on 16.5mm gauge track (Same gauge as HO and OO scale track work).

With this Blog, I will will aim to document the build up of models and lessons learnt along the way.

I was a 15 year veteran of modelling HOn3½ up to about 4 years ago, but decided to move to S scale because of the greater selection of track options, good selection of kits to get started, easier to build diesel locomotive mechanisms, a small but enthusiastic group of modeller in this scale and larger models so in my books easier to scratch build. S scale may not be for everyone, but it works for me!

I hope over time this Blog will help modellers, in not just in S scale, to learn from my experience as go through building my rolling stock and eventually building a modular layout based on the branch line of Texas, Queensland Australia.

Best regards,

QRphil